Conveyer belt systems are the bloodlines of all production houses. From small packets of foods to high-end luxury car chassis, conveyor belts carry all of them. It’s difficult to imagine a modern production house without these simple but highly efficient machines. But just because these machines are simple does not mean they don’t require preventive maintenance.
In fact, preventive maintenance of conveyor belts is necessary as it can save you from a lot of costs due to full failure of the system. Preventive maintenance of conveyor belts is a simple step that you can take to ensure their long life and smooth working.
Preventive maintenance offers units many important benefits. This includes-
- The long life of the conveyor system
- Fewer errors in day-to-day operations
- Reduced risk of injury to both goods and human life
- Reducing chances of downtime caused by component failure
- Reduces cost of unnecessary maintenance and inspections
- Improved reliability and accuracy of belt systems
A preventive maintenance run for conveyor systems will prevent any failure before it occurs. It will reduce costs, save time, and keep an operation running efficiently.
Here are 4 simple tips for effective maintenance of conveyor belt systems-
Hire a Full-Time Maintenance Technician
Technicians are underrated. They maintain the production line at all points and know when and how to handle a mechanical problem. The technician can tell you which pulley needs to be adjusted and what part of the belt will have to be trained.
Yes, there will be some added costs to your salary registers but consider how much you save in terms of reduced maintenance and component replacement costs.
Always Check the Load Levels
Many times it remains unnoticed but many belts are always overloaded, especially in small-scale industries. To get more out of every run, they stress the production and its effect is seen on the belts.
This overload makes the gears to do extra work and grind their way. This is a big problem in belt systems that go against the gravity.
Always check your systems for the loads. The belt should only be loaded to the manufacturer rated limits. You can prevent a lot of wear and tear by simply reducing the load. Your conveyor belt supplier will assist you in understanding the recommended load levels.
Maintain Lubrication and Cleanliness
If the conveyor system is subjected to items that have debris or grounded particles, some of it will make it to the internals. It can easily clog the bearings of the idlers and the end pulleys. This buildup of debris and particles can introduce some slack to the tracking of the belt.
The lubrication is just as important. Automated systems will take care of this job for you but if you are using a simpler system, make sure the components are well lubricated.
Watch and Listen to all the Visible Items
Preventive maintenance is not expensive and it doesn’t have to be. You don’t need expensive x-ray machines to check the internal moving parts. All you have to do is observe the belts, pulleys, frame, etc. Look for any visible marks, fracture points, misalignments or any analyze the noise that should not be there. You can make a small checklist and perform this test on a daily basis before the operations or on weekly off days.